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Программы » Разное » Delcam PowerMILL Pro 2016 SP10 Version 20.0.10.64.1187259 [Multi/Ru]

Delcam PowerMILL – это независимая CAM-система для подготовки высокоэффективных управляющих программ для фрезерных станков с ЧПУ, которая позволяет быстро создавать траектории УП без зарезов по матмоделям, используя 2.5D обработку, 3-осевую обработку или многоосевую одновременную обработку. Затем эти траектории могут быть проверены на наличие столкновений с другими моделями (например, зажимами) и патроном, перед выводом траектории в tap-файлы.

PowerMILL обладает широким спектром возможностей по чтению CAD файлов. Он поддерживает форматы IGES, VDA и STL, что позволяет импортировать данные из любой CAD системы, поддерживающей эти форматы.

Используя симуляцию PowerMILL, вы можете загружать станки целиком, чтобы проверять траектории и визуализировать действия станка и инструмента с разных точек зрения.

PowerMILL — это ведущий программный CAM продукт для изготовления сложных форм, часто встречающихся в инструментальной, автомобильной и аэрокосмической промышленности

Зеркальное отражение проекта

Разработана новая функция для зеркального отражения всего проекта.

Все объекты зеркально отражаются, а все траектории сохраняют направление резания.

Все следующие объекты будут зеркально отражены:

•Шаблоны и границы

•Параметры траектории, такие как точки, векторы и азимуты

Настройка вылета при столкновениях

Новая опция проверки траектории (которая называется Изменить только вылет) ограничивает пределы изменения сборки инструмента в случае столкновения.

В предыдущих версиях PowerMILL проверка траектории меняла и Длину хвостовика, и Длину вылета, чтобы избавиться от столкновений.

Однако, для этого часто нужен был новый инструмент, что нежелательно.

Новая опция Изменить только вылет ограничивает изменение инструмента только Длиной вылета.

Столкновения с хвостовиком остаются, и траектория помечается как небезопасная.

Симуляция смены инструмента в сменщике

Теперь вы можете симулировать смены инструмента в карусели. Это позволяет:

•Загружать несколько инструментов в корректное положение карусели

•Симулировать все перемещения станка во время смены инструмента

А также, детали станка, которые мешают просмотру, автоматически становятся прозрачными.

Отображение безопасных областей

Несколько усовершенствований сделано на странице стратегии Безопасные высоты,

которые позволяют отображать поверхности ускоренных перемещений и поверхности врезания прозрачными.

Это упрощает определение и использование безопасных областей.

Диалог Положение инструмента

Появился новый диалог Положение инструмента, который показывает положение используемого инструмента.

Этот диалог можно открыть через панель инструментов Станок или из диалога Положение станка.

Он показывает положение кромки инструмента, положение центра инструмента и положение торца шпинделя.

Он также позволяет выбирать эти положения на основе нескольких опорных точек.

Чистовая обработка с постоянной Z для обработки рёбер

Появилась новая опция чистовой обработки с постоянной Z на странице стратегии Обработка рёбер.

В дополнение к опциям Смещать вверх и Слить, теперь можно выбрать смещение Постоянной Z.

Постоянная Z создает траекторию, разделяя модель на слои по заданным высотам Z.

Появилась новая стратегия чистовой обработки для одиночных лопаток, которая:

•Исключает необходимость создания справочных поверхностей

•Позволяет создавать спиральные фрезерные траектории Sturtz

Области применения PowerMILL:

Моделирование для производства:

Высокоскоростная обработка (HSM):

Обработка лопаток, моноколес и импеллеров:

Обработка призматических деталей:

Измерение деталей на станке:

Advanced Simulation & Verification:

1) Установите PowerMILL, Exchange и PostProcessor.

2) В папке Crack запустите установщик эмулятора MK 0.7.2 64bit.exe

Нажмите цифру 3 – Remove.

Перегрузите компьютер – он теперь будет работать в тестовом режиме.

И заново запустите установщик эмулятора.

Нажмите цифру 1 — Install

Окна могут отличаться.

Затем цифру 2 — Restart

После этого PowerMILL запустится без ошибки лицензии.

Работа эмулятора и программы проверена только на win 10 x64

3) Для полноценной работы необходимо подключить флешку и изменить VID флешки.

В большинстве случаев потребуется перепрошивка.

Самый простой способ для флешек с контроллером Alcor:

Запустите программу ChipGenius в папке Crack и подсоедините флешку. Внизу программа укажет производителя контроллера:

Переподключите флешку, и можно работать с PowerMILL.

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Delcam PowerMILL is an independent CAM-system for the preparation of highly effective control programs for CNC milling machines, which allows you to quickly create the path of the tool without sloughing on the math, using 2.5D machining, 3-axis machining or multi-axis simultaneous machining. Then these trajectories can be checked for collisions with other models (for example, clamps) and a cartridge, before outputting the trajectory to the tap-files.

PowerMILL has a wide range of possibilities for reading CAD files. It supports IGES, VDA and STL formats, which allows you to import data from any CAD system that supports these formats.

Using the PowerMILL simulation, you can load the entire machine in order to check the trajectories and visualize the actions of the machine and tool from different points of view.

PowerMILL is the leading software CAM product for manufacturing complex shapes, often found in the instrumental, automotive and aerospace industries.

2D processing

2D processing operations, such as flat surface machining, chamfering and hole drilling,

Are an integral part of the process of manufacturing complex parts. Being world

Leader in the field of innovative high-speed and multi-axis processing, PowerMILL contains

High-performance, comprehensive functionality for 2D processing.

In PowerMILL 2D pocket milling and profile processing are performed directly on the curves of the 2D frame, which allows you to quickly handle the bosses, pockets and side elements.

The user can specify the number of radial and axial movements, and PowerMILL automatically compensates for the tool radius.

Pocket milling and profile processing functions support a 3D model of the rest of the material, so PowerMILL can be used for 2D chamfering and boring operations.

All 2D elements can be fully tested for incidents and collisions using the 3D model.

Highly efficient roughing

High efficiency of roughing strategies is achieved due to a constant load on the tool and smooth toolpaths without sudden changes in the cutting direction.

As the roughing area is removed from the theoretical surface of the finished part, Delcam’s patented technology smoothes the trajectories of the rough passages.

PowerMILL automatically removes small scallops of the remaining material, adding smooth tool passes to these areas.

Undeveloped scallops can appear at certain ratios of the radius of the trajectory and the pitch between the tool passes.

Using the full 3D model of the rest of the material in PowerMILL provides stable cutting modes and reduces unnecessary travels through the air.

At any stage of processing, the remaining material can be calculated and visualized, which makes it easier to select the appropriate strategies and tools for removing the remaining material.

High-speed finishing

High speed finishing controls the smoothing of the trajectory and the load on the tool.

PowerMILL reduces sudden changes in the direction of the tool.

3D-offset processing provides an excellent quality

Surface, allowing you to control the distance between successive

Passages along the height of the scallop. This leads to a different step

Between the aisles on steep and flat surfaces.

Finishing with 3D spiral offset prevents the appearance of

Marking by maintaining a constant tool contact

With the surface of the part with its continuous smooth motion along a spiral.

Finishing the strategy ‘Sheer + Slope’

Optimized strategy ‘Sheer + Slope’ combines trajectories,

Created by a 3D displacement on gently sloping areas, and processing ‘C constant Z’ on vertical walls, automatically creating optimal trajectories.

PowerMILL controls overlapping areas of both strategies.

The parametric offset creates trajectories for processing the surface with a variable, rather than a constant step.

This strategy allows you to process the entire area without sudden changes in direction.

Five-axis machining

Five-axis machining strategies PowerMILL provide an excellent finish surface quality,

Exclude unpredictable movements of the working parts of the machine and significantly shorten development time

Control programs. Reducing the delivery time of finished products, increasing productivity

Labor and increased profitability make the five-axis machining very attractive

Positional (3 + 2) processing

The deviation of the tool axis from the normal to the surface with an angle of attack or inclination not only improves the cutting modes, but also allows processing more inaccessible areas. Intuitive user interface PowerMILL makes it easy to program positional processing, enabling you to process parts in one installation more efficiently and achieve high quality finishing.

Continuous five-axis machining

Strategies for continuous five-axis machining of PowerMILL allow for full control over the orientation of the tool axis relative to the workpiece. These strategies are ideal for pruning and drilling composite parts, as well as for machining high-wall sideways cutters. It is also possible to process complex parts in one installation, which significantly reduces production costs and saves time.

Five-Axis Finishing

When finishing the angular zones, you can take advantage of the positional (3 + 2) and continuous five-axis strategies of PowerMILL for reliable and safe removal of all the remaining material. Automatic functions for finishing corners themselves determine where to process the steep or gently sloping areas of the remaining material, which shortens the programming time, extends the tool life and improves the quality of the treated surface.

Automatic collision avoidance

PowerMILL collision avoidance feature automatically

Deflects the axis of the instrument from obstacles to a specified distance.

When the obstacle is traversed, the tool axis returns to the original orientation.

In addition to avoiding obstacles, this function is also used when processing undercuts.

Blades, mono-wheels and impellers

A key feature of the PowerMILL CAM system is that it allows you to simply perform very

Complex operations. This becomes especially noticeable in the processing of blades, mono-wheels and impellers.

Automated approach PowerMILL allows you to effectively program the processing of complex

Details with minimal effort on the part of the user. Intelligent prevention function

Collision ensures the creation of smooth trajectories, eliminating slashes and collisions

Tool with workpiece, machine elements and fasteners.

Adaptive machining replaces the traditional sequence

Technological processes (from CAD – to CAM – to the CNC machine – to the final

Control of accuracy) to a progressive integrated approach, in which

Interoperational accuracy control is performed directly on the CNC machine,

With the help of measuring heads. The solution for adaptive machining,

Provided by Delcam, can be customized to the features of production,

Ensuring that the accuracy of the manufacture of parts corresponds to the required quality.

The technology of adaptive machining from Delcam allows you to perform repairs

Front and rear edges of blades of gas turbine and turbojet engines.

Channel processing

The PowerMILL channel processing module is a specialized solution for fast and efficient

Processing of the cylinder heads and other parts with internal channels. Despite,

That initially this solution was developed for processing channels in engines, it can be used

For the creation of closed monocols, impellers and other hollow forms.

PowerMILL begins processing channels using a three-axis or positional (3 + 2) strategy for maximizing the fastest retrieval of material using a tool with a minimum length that provides a better result. You can use the technology of automatic collision avoidance PowerMILL to convert triaxial trajectories into their five-axis equivalents for processing all hard-to-reach parts of the channel. When PowerMILL reaches the processing limits in one direction, it automatically executes the approach from the opposite side of the channel, using the same processing strategy to remove material throughout the channel.

Path patterns

PowerMILL trajectory templates allow standardizing the parameters of control programs for the entire enterprise.

You can use mathematical expressions to specify the parameters of the pattern templates. For example, you can specify the step size as a percentage of the tool diameter so that it is automatically calculated each time a new tool is used. Customizing the PowerMILL trajectory templates makes programming more efficient, reducing the number of mouse clicks and reducing the chance of a programmer-technologist error.

In PowerMILL, you can easily create custom toolbars to reduce the number of mouse clicks required to perform frequently used functions, especially those contained in the PowerMILL menu. Using custom toolbars makes programming easier and faster.

Macros contain a sequence of commands for automating typical operations. Macros can be created by writing a sequence of operations at the time they are executed in PowerMILL or typing commands in a text editor. Macros can be used for visualization, fine tuning of leads, taps and transitions, setting parameters for control programs, automating the execution of frequently used processing sequences, and much more.

To automate the decision making process, you can create complex macros with dialog boxes and use If-Else type conditional operators, loops with Do-While conditions, and other programming functions.

3D modeling for processing

The PowerMILL Modeling module contains extensive functionality for 3D modeling, necessary

To restore, modify and edit CAD-models received from customers.

The available 3D modeling tools allow you to fix any problems with geometry even before,

As you begin to develop the UE, without involving third-party CAD-systems.

A full set of tools for restoring and editing CAD-models allows you to find and fix

Any problems in the geometry of surfaces that arose in the process of 3D modeling or import.

Interactive tools for analyzing 3D models identify problem areas that can cause difficulties in subsequent processing,

And functions of fine-tuning CAD-models allow to make necessary corrections to the geometry.

The use of PowerMILL for the manufacture of electrodes

The Delcam Electrode module helps in the shortest possible time to design complex electrodes for electro-erosion processing and represents a completely completed solution that covers the entire cycle of electrode production – from design to final precision control.

A single TRODE file contains all the necessary processing information, which simplifies data management and ensures uniformity of processes.

The Delcam Electrode application allows the use of new direct modeling tools,

Based on the technology of solid-state 3D modeling, to extract, edit and create electrodes.

You can create an electrode based on the information about the workpiece, the holder, the interelectrode gap and the parameters of EDM;

Create accompanying documentation for the electrode.

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